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When
TrueLeaf Technologies made the decision to get into the irrigation
injection business, it was after exhaustive international
research about what was the best approach to this task and
what was missing in the marketplace.
The goals we set for our system were: • High accuracy — no “clouds” of
fertilizer in the water stream
• Integration with the climate computer to enhance
growing efficiency
• Reliability — ease of maintenance.
Value
Every company offering fert-irrigation and acid injection
solutions has a certain “feel” or what we call “DNA”.
There are several companies selling injectors driven by
the direct flow of water and some selling that work by
means of a diaphragm. They all work, but do they offer
the best combination of features? Our opinion is that they
do not.
Consider the features of our TrueFeed system:
• No water
powered injector pumps means no seals to fail, no clogged
orifices
• No fertilizer or water touches moving internal parts
• Feedback true control not dumb ratio-only feed
• Ability to seamlessly tie in to climate computer
The Peristaltic Technique — “Spin-Top” Injector
Systems
What most growers do not understand is that the
injector is not the system. The injector is just the pump
that is
used to deliver the fertilizer to the water. The real “system” is
and must be a customized assemblage of many components
designed to work together.
It’s been said that fert-irrigation is nothing
but a complex control problem surrounded by a bunch of
pipe, fittings, and components.
After extensive research into the many various pumping techniques available in
the industrial world, we came across the peristaltic method — technology
for bio-medical applications, but in the last few years rapidly expanding into
many diverse industrial process applications.
How it Works
There are many peristaltic processes in nature — the
simple act of
swallowing a drink of water is a ìperistalticî process. Peristaltic
pumps
act by the force of a set of rollers or cams repeatedly and sequentially squeezing
a high performance thermo-elastic tube to create flow
Why it’s Best
Peristaltic Technique is an excellent choice for injecting
acid and fertilizer solutions for many reasons:
• No solution ever comes into contact with fertilizers or chemicals
• Tube is specified to the specific job
• High turn-downs are possible — The long sought 100:1 turn- down is
now a reality!
• No water waste to drive injector
• Very simple maintenance
• Amazing sizing flexibility
How it Works in the TrueFeed System
In-line Systems
When injecting acid or fertilization solutions into a pressurized
line from your city orn well water supply, the most important issue is consistent
injection
through all flow ranges. That is, the minimum of inconsistencies or ìcloudsî of
solution and the ability to "turn-down" the injection rate to
match the flow rate.
Dilute Tank Systems
Dilute tanks are, simply put, storage vessels with the proper
dilution of injected solution.. Because the water is gathered and stored in this
kept in
this place, the injection process can be simplified as there is no pressure
ton work against and the slow moving nature of the system provides the opportunity
for amazing accuracy and precision. However, there are drawbacks:
1: You will need to purchase, operate, and maintain a pump for
re-pressurizing the stored water for distribution to your water delivery system — whether
itís a hose or drippers.
2: Quick changes to your feed consistency (EC or pH levels) are not possible
because of the mass storage of your recipe.
Dilute tank systems are most suited to applications where the most important
considerations are precisions delivery (plugs, research, etc.) and where changes
in recipe do not occur daily. Also, itís the way we operate our FloodFloor
and FloodBench systems because we store water between irrigations.
If you are looking for a safe, simple, precise fert-irrigation system, TrueFeed
has the solution perfect for your needs. Call us to discuss the best system
or combination of systems for your needs.
Gallery of TrueFeed Products and Applications
| TrueFeed for PPYP rooting facility - Eleven heads for various
recipes; all direct Argus controlled |
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| Overall view of Four Star TrueFeed System |
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| TrueFeed for Four Star Greenhouse, Carleton, Michigan, USA. Three heads
EC/pH control - direct Argus control. Continuous monitoring and recirculation
equals precision control. |
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| Close up of peristaltic pumping unit. No seals or parts to leak. No fertilizer
solutions ever touch the pump's internal components. |
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| Dilute tank system for flood floors at Bergen's Greenhouse, Forest Lake,
Minnesota, USA. Stand alone control unit attached outside provides continuous
monitoring and recirculation for perfect recipes. |
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| TrueFeed for Plantpeddler Young Plants (PPYP), Cresco, Iowa, USA - Supply
and return connections for Irrigation Preheat shown |
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| Lucas Greenhouses, Monroeville, New Jersey, USA. Combination TrueFeed
unit controlling EC/pH for Flood Floor tanks and direct inject high pressure
irrigation lines with multiple recipes; monitoring panel with pilot lights
and Argus control. |
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| Jason Sbiral, Production Manager at PPYP with their TrueFeed System. |
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| Single head injection with Argus integration for Boehler's Greenhouse,
Saginaw, Michigan, USA |
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